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Toco Lifting (Pty) Ltd assembles steel wire rope slings in house across South Africa and SADC, made to order from 6 mm to 56 mm rope to a specified length and rated working load limit at a 6:1 design factor under DMR 18. Single, double, triple and quadruple leg and eye and eye slings are tested, certified and recertified within Toco’s LME 008 scope, with full traceability on every assembly.
Ferrules Ferrules secure the loop to form the eye of a steel wire rope sling.
Thimbles Thimbles are used in wire rope assemblies to form an eye of the loop, and offer added protection from wear and tear of direct contact and deformation of the eye, extending the service life of the Wire Rope or Wire Rope Sling.
Spelter Sockets Used as sling terminations, especially on permanent fixtures such as power line towers, cell phone towers and in the mining industry.
6:1, Toco's norm and the statutory DMR 18 figure (min breaking load = 6 × WLL); the international standard norm is 5:1, applied on export specification
Rope diameter
6 mm to 56 mm, slings made to order
Common constructions
6 x 36 and 6 x 19 fibre core, galvanised or ungalvanised
Configurations
Single, double, triple and quadruple leg, and eye and eye
Terminations
Swaged ferrule, hand spliced eye, or spelter socket
Certificate
Tested and certified within Toco’s LME 008 scope, to be advised on enquiry
WLL
Per certificate, confirmed on enquiry
Supplied by
Toco Lifting, South Africa and SADC, since 2002
Toco Lifting is approved by the Department of Labour as a Lifting Machinery Entity (LME No. 008), supplying certified steel wire rope slings across South Africa and all SADC markets since 2002.
Speak to the Toco team on 011 345 8800 or request a quote for a wire rope sling made to your length and rated load.
What Toco supplies in steel wire rope slings
Toco assembles steel wire rope slings in house and made to order, with quick turnaround and full traceability on every sling. Each sling is built to a specified length and rated working load limit with the construction and end fittings the lift requires, from a simple eye formation through to heavy duty hooks.
Configuration
Typical use
Single leg
Straight, choked or basket lifts on one attachment point
Double leg
Balanced lifting of a single load on two points
Triple and quadruple leg
Load shared across three or four pick up points
Eye and eye
A single length with a formed eye at each end for choke or basket use
Length, configuration and end fittings are built to order. Rated working load limit is confirmed per certificate on enquiry.
What makes up a steel wire rope sling
A wire rope sling is the rope plus the fittings that form and protect its eyes and terminations. Toco selects and fits each component to the rope and the application.
Component
Role
Ferrule
Swaged sleeve that secures the rope to form the eye of the sling.
Thimble
Fitted into the eye to hold its shape and protect the rope from wear, extending service life.
Spelter socket
A poured termination for permanent end fixings, for example power line towers and mining headgear.
End fittings
Eye formations through to heavy duty hooks, fitted to suit the load and attachment point.
Constructions and terminations Toco supplies
Toco assembles slings from the rope construction best suited to the lift. The most common for slings are 6 x 36 fibre core, galvanised or ungalvanised, and 6 x 19 fibre core, galvanised, chosen for the balance of strength, flexibility and fatigue and abrasion resistance the job needs. Eyes are formed by a swaged ferrule or by a hand spliced eye, the Liverpool splice being the usual method where a permanent eye is required, and heavy terminations are finished with a poured spelter socket. The rope is supplied to SANS 4309, and slings are built to order across the 6 mm to 56 mm range.
Pressed in house
Toco assembles and presses its own slings rather than buying them in. Seven hydraulic presses across Germiston and Cape Town cover rope from 1 mm to 56 mm, including a 1 500 ton press for 32 mm to 56 mm in Afgrip and Superloop, and slings are proof load tested on a 200 ton bench, 8 m, at Germiston on SANAS calibrated load cells. That is why a large diameter sling does not have to go out to a third party, and why traceability runs from the rope batch through to the certificate. See the press and swaging capability.
Factor of safety and certification
Steel wire rope slings supplied into South Africa carry a 6:1 design factor, meaning the minimum breaking load is six times the working load limit. This is the statutory factor for steel wire rope slings under Driven Machinery Regulation 18. The international standard norm is 5:1, which is what applies on export specification, so confirm the destination market when ordering. Cable laid grommet slings are a separate product and carry an 8:1 factor. Slings fall within Toco’s registered LME 008 testing scope and are supplied tested and certified with full traceability, with the scope of testing and certification to be advised on enquiry. Under DMR 18, lifting tackle in use must be thoroughly examined at intervals not exceeding three months by a competent person. A wire rope sling is not repairable, but undamaged hardware can be reused and Toco recertifies slings that remain serviceable.
In service: securing rock above a Cape Town road
Load securing, Cape Town. Four steel wire rope slings and eye nuts with chain attached at either end.
Four steel wire rope slings and eye nuts, with chain attached at either end, were used to secure an estimated 10 to 15 tons of rock so that it could be removed safely by the Cape Town Metro. It is not a lift in the ordinary sense. It is restraint of an unstable mass while the work goes on underneath it, and the sling selection has to be right the first time.
Where steel wire rope slings are used
Toco supplies wire rope slings across sectors, including the applications below.
Industry
Application
Mining
Headgear and shaft rigging, plant lifts, and tower terminations
Construction
Lifting structural steel and plant, and tensioning work
Marine and offshore
Mooring, towing and rigging in corrosive conditions
Power and telecoms
Spelter socket terminations on power line and communication towers
Toco serves these and other sectors. Tell the team the load, length and end fittings and they will specify a suitable sling.
Frequently asked questions
What sizes and configurations of steel wire rope sling can Toco supply?
Slings are made to order from 6 mm to 56 mm rope in single, double, triple and quadruple leg and eye and eye, with end fittings from eye formations to heavy duty hooks.
What is the factor of safety of a steel wire rope sling?
For slings supplied into South Africa, a 6:1 design factor, meaning the minimum breaking load is six times the working load limit. This is the statutory factor for steel wire rope slings under Driven Machinery Regulation 18. The international standard norm is 5:1, which is what applies on export specification. Toco works to 6:1 as its norm, so confirm the destination market when ordering.
Are steel wire rope slings tested and certified?
Yes. Slings are assembled in house, tested and certified within Toco’s LME 008 scope with full traceability, and the scope of testing and certification is advised on enquiry.
Can steel wire rope slings be repaired or recertified?
The rope itself is not repairable, but undamaged hardware can be reused, and Toco inspects, tests and recertifies slings that remain serviceable.
How often must steel wire rope slings be examined?
Under DMR 18, lifting tackle in use must be thoroughly examined at intervals not exceeding three months by a competent person.
How do wire rope slings compare with chain slings?
Wire rope slings are lighter, lower in cost and suit long lengths, while chain slings are more durable, repairable and tolerant of extreme temperatures. Toco supplies and certifies steel wire rope slings across South Africa and into SADC, including Botswana, Zimbabwe, Zambia, Mozambique, Namibia, Eswatini and Lesotho. Related: Steel Wire Rope · Grade 80 Chain Slings · Lifting Equipment Testing & Certification
Cable-laid grommets from Toco Lifting, endless wire-rope slings formed from one complete length of 6×36 IWRC 1960 MPa steel wire rope, joined by a Hawser splice. Body diameters 33 to 100 mm, Working Load Limits to 119 t (vertical hitch). Supplied with a Conformance Inspection Certificate. Safety factor 8:1 per DMR 18. Full specifications and WLL table below.